Selecting a pump & solving your pumping problems
Pump Fundamentals
A pump is a way of moving a fluid from
one place to another. You should consider the following:
1/ The most important are the characteristics of the fluid being pumped eg is it a Water,
Acid or an Oil pump
that you need. This will tell you what the pump needs to be made of.
2/ The vertical height after the pump
to the destination is called the head. The height before the pump is called the lift.
Not all pumps can lift well and none
will lift more than 30ft . The ones that lift well are called self
priming.
Note : Long lengths of flat hose are like adding more vertical
head ( height after the pump). Add 1metre of head for each
10metres on the flat.
3/ The last is how fast you want to
pump. ie the volume of liquid pumped in a certain amount of time.
This is described in the details for a pump as litres per minute
(ltrs/min) or something like gallons per hour etc and always assumes
no lift and no head to reduce the volume of flow.
Illustration of a
pump showing lift and head
The barrel has been cut away for illustration purposes
Pump Selection
Start by noting what you are pumping. If it's water then you need a
manual
water pump or
electric water pump. Ensure that you use a
pump that will not rust. If the fluid is a chemical then you
need a
chemical hand pump or
an electrical chemical dosing pump to ensure that the
materials the pump is made of will be compatible with the liquid being pumped. You also need to consider how thick the
liquid is. Thick liquids take more effort to pump but you should not
assume that they are also more difficult to pump because very light
liquids have their own problems. Air and gases can be pumped but they
are very thin and need positive
displacement pumps. These are pumps where a space is made
smaller and then larger with valves in order to force the fluid to go
one way through the valves. A human heart is one of these type of
pumps ( but not many people fall in love with a mechanical pump).
How much fluid do you want to move over
what time period? This is called the Volume. This is usually expressed in litres per
minute but it can be gallons per hour or even cubic metres per hour. Let's take an example.
You want to pump fuel oil or diesel (
in this case a fluid that will not cause rust) etc from a barrel, sump
or tank. Say the lift is less than 1 metre to
the bottom of the barrel. Say the head is less than 1 metre to
the can or vehicle. You want to fill the can or tank up
within a few minutes. Lots of pumps will do this sort of
thing. If you are happy to do it a little slower, a cheap
rotary barrel pump is a good example.If you want to go faster a Patay
BE45 will transfer 45L per minute. These Patay hand pumps are
famous for their longevity, some lasting 20 years or more. What if the tank receiving the fluid is
considerably higher ? A Semi rotary pump as in the K
series Wing pumps might be a good idea. Another example, only this time the
fluid is water of a large volume and it may have some solids in it when emptying cess pits or manhole
clearance .... you may want to water an allotment or garden. Or
use a pump for moving water for flood control . All
these applications follow this general example :
The less expensive rotary pump,
which is very good for Oil, is not a good idea as it will rust
inside and it might rust up solid. A more expensive aluminum
version would be needed. For this job you would be better off
with a larger diaphragm pump on
a base plate. These are called Site pumps, the most common
is the DD120 and are
portable pumps capable of pumping at least 120L per minute or over
1000Gallons per hour. These are the same pumps used on garage
forecourts.
You can use
smaller pumps but as a rule of thumb you should buy a pump that will
pump the volume of fluid you want to pump before you get tired say
in 10 minutes. If the pump says
it pumps 1L per minute ( by moving the handle backwards and forwards
for that one minute ) you should use it for pumping up to 10L at a
time. If you want to pump more, use a bigger pump It is a good idea
to buy the lowest cost pump for the situation. But if you buy too
small or cheap a pump for a job this leads to poor performance and
breakdowns. The inexpensive
pumps can't be expected to last as long as the more expensive more
durable ones.
Further details
Its
important to have the right type of hose connected
with good quality jubilee / hose clips .
(On the lift / suction side the pipe below the pump)
You need good
quality suction hose. If you don't, the vacuum will collapse the pipe
and the pump will not work. If you have an air leak on this side of
the pump the pump will not work . If
you are likely to pick up solids that will jam or block the pump you
should use some sort of filter, these are sometimes called strum
boxes. Service kits don't contain all the
spare parts. The better manufacturers like Patay and
Grosvenor pumps would be able to supply you with any spare
parts you might need .